Kamal Enterprises
Kamal Enterprises is one of the renowned fabricating and construction equipment manufacturing company situated in New Delhi, India. It has achieved this stature with total commitment and continuous improvement and introduction of new products. Our company has been in the business of developing, manufacturing and marketing of various construction equipments for more than a decade now and still counting with the emerging new business models and trends in the industries, We are a manufacturing company and have served more than 600+ customers across India. An ISO Certified company, Kamal has risen from strength to strength and made a name for itself in the construction equipment industry. We are specialized in manufacturing silos, feeding pumps and belt conveyors and other accessories used in RMC plants.
However to achieve further growth the firm has now started to manufacture GABION to serve our existing customers and new customers as well.
KAMAL is now one of the leading Gabion Box Manufacturer & supplier in India. We deliver high quality mechanically woven double twisted hexagonal wire mesh GABIONS of various sizes and dimensions.These gabions come in two variants : Galvanized Zinc Coated and Zinc+PVC Coated. Moreover, these boxes are highly resistant to acid and abrasion.
Gabions (Morth Standards & IRC Specifications)
Introducing Gabions : Versatile and Durable Solutions
Gabions are a type of monolithic structure that
can be used in many different applications. Gabion boxes, one of our prominent offerings,
are rectangular structures crafted from double
twisted, hexagonally woven steel wire mesh.
These boxes consist of compartments separated by internal diaphragm walls. They're usually made from steel wire for durability, these
containers come in sizes that allow them to hold about 2 tons a piece!
The key thing about gabions is how they form
permeable barriers when constructed properly
because every cell within one has been carefully divided into small enough pieces so water will pass through easily yet retain its integrity as an individual unit during the construction process while also remaining solid.
Gabion boxes find extensive application in earth
retention and reinforcement projects. The
irremarkable anti-corrosion properties make
them ideal for environmental and geotechnical
construction purposes. Rest assured, our Gabion
boxes comply with 151 Standards, ensuring
superior quality. Available in a range of sizes, they
can be either PVC coated or zinc coated, tailored
to meet the specific requirements of each project
Benefits Of Gabion Boxes
- Cost-effective : Gabion boxes are relatively inexpensive compared to other retaining wall materials, such as concrete or masonry.
- Durability : Gabion boxes are made of sturdy wire mesh and filled with durable materials like rocks, making them highly resistant to wear and tear.
- Strength : The weight and density of the rocks inside gabion boxes create a robust and stable structure that can withstand extreme weather conditions.
- Versatility : Gabion boxes can be used for a variety of purposes, including erosion control, retaining walls, sound barriers, and decorative landscaping.
- Flexibility : Gabion boxes can be designed to fit any shape or size, making them ideal for projects with unique requirements.
- Good Drainage : The wire mesh's porous nature allows water to pass through, preventing the buildup of hydrostatic pressure behind the wall.
- Easy to install : Gabion boxes can be installed quickly and efficiently, reducing labour costs and construction time.
- Environmentally friendly : Gabion boxes are made from natural materials and can be filled with locally sourced rocks, reducing the environmental impact of transportation and manufacturing.
Applications Of Gabion Box
Geotechnical Engineering
Gabions are stone-filled wire mesh structures used in geotechnical engineering. They are commonly applied for retaining walls and slope protection. Gabions adapt well to ground movement due to their flexible nature. Their porous structure allows natural drainage of water. This reduces hydrostatic pressure behind retaining structures. Gabions are effective for riverbank and erosion control works. They are suitable for highways, embankments, and hill roads. Local stones can be used, making them economical. Gabions blend well with the natural environment over time. They provide a durable and sustainable geotechnical solution.
- Gabions are wire mesh boxes filled with stones used in geotechnical engineering works.
- They provide flexible and durable solutions for soil and slope stabilization.
- Gabions are widely used in retaining walls and embankment protection.
- Their permeability allows free drainage, reducing water pressure buildup.
- They perform well on weak and uneven foundation soils.
- Gabions help control erosion in rivers, canals, and drainage channels.
- They dissipate hydraulic energy from flowing water effectively.
- Vegetation can grow within gabions, improving environmental stability.
- Gabions are cost-effective and easy to install in remote areas.
- They offer long-term, sustainable performance in geotechnical projects.
Flood Control & Canal Training
Gabions are widely used for flood control and canal training works. They help stabilize riverbanks and canal sides against erosion. Gabion structures reduce the velocity of flowing water. This minimizes scouring and bed erosion during floods. Gabions are flexible and can withstand water pressure variations. Their porous nature allows controlled water drainage. Gabions are effective in guiding and training canal flow paths. They protect embankments from sudden flood damage. Gabions dissipate hydraulic energy efficiently. They are suitable for both temporary and permanent works.
- Gabions can be used in spurs, revetments, and weirs.
- They perform well under fluctuating water levels.
- Local stone filling makes them cost-effective.
- Gabions are easy to install even in remote areas.
- Minimal maintenance is required after installation.
- Vegetation can grow within gabions over time.
- This improves environmental and ecological balance.
- Gabions adapt to minor foundation settlements.
- They provide long service life in hydraulic structures.
- Gabions are a reliable solution for flood control and canal training projects.
Erosion Protection
Gabions are commonly used for erosion protection in civil engineering works. They consist of wire mesh boxes filled with durable stones. Gabions protect soil from being washed away by water flow. They are widely used along riverbanks and streams. Gabions reduce the velocity of flowing water. This helps control scouring and surface erosion. Their flexible structure adjusts to ground settlement. Gabions perform well on weak or unstable soils. The porous nature allows free drainage of water. This reduces hydrostatic pressure behind slopes.
- Gabions are suitable for canal linings and drainage channels.
- They are effective for slope and embankment protection.
- Local stones can be used as filling material.
- This makes gabions economical and easy to construct.
- Vegetation can grow within gabions over time.
- This improves slope stability and environmental balance.
- Gabions require minimal maintenance.
- They provide long service life in harsh conditions.
- Gabions blend naturally with the surrounding landscape.
- They offer a sustainable and reliable erosion protection solution.
Rock Fall Protection
Gabions are widely used for rock fall protection in hilly and mountainous areas. They act as barriers to intercept falling rocks and debris. Gabion structures absorb and dissipate impact energy effectively. Their flexible nature prevents sudden structural failure. Gabions are suitable for slope stabilization along hill roads. They are commonly installed at the toe of unstable slopes. Gabions help protect highways, railways, and habitations. They reduce the risk of damage caused by rolling stones. Gabions can be combined with wire mesh and rockfall nets. They perform well under repeated impact loads.
- Gabions allow water to drain freely through the structure.
- This reduces pore water pressure in slopes.
- Gabions adapt to minor ground settlements.
- Locally available stones can be used for filling.
- This makes them cost-effective for remote locations.
- Gabions are easy to transport and install.
- They require minimal maintenance after construction.
- Vegetation may grow around gabions over time.
- This improves slope stability and environmental integration.
- Gabions provide a durable and reliable solution for rock fall protection.
Coastal Protection, etc.
Gabions are effectively used for coastal protection works. They protect shorelines from wave action and tidal forces. Gabions help control coastal erosion and land loss. They are used in seawalls, revetments, and groynes. Gabion structures dissipate wave energy efficiently. Their flexible nature allows them to withstand settlements. Gabions perform well under changing sea levels. The porous structure reduces uplift pressure from waves. Gabions are suitable for protecting embankments and dunes. They allow natural drainage of seawater.
- Gabions can be used in combination with geotextiles.
- This improves filtration and soil retention.
- Locally available stones make gabions economical.
- They are easy to install in coastal and remote areas.
- Gabions resist corrosion when properly coated.
- They require minimal maintenance over time.
- Marine vegetation can grow around gabions.
- This enhances ecological balance along coastlines.
- Gabions adapt to harsh marine environments.
- They provide a durable and sustainable solution for coastal protection works.
Uses Of Gabion Boxes
- Bridge Abutments: They can also be used as a foundation for bridge abutments to provide structural support.
- Retaining Walls: Gabion boxes are often used to build retaining walls to hold back soil and prevent erosion.
- Landscaping: They can also be used for landscaping purposes such as creating garden walls, seating areas, and water features.
- Road Construction: Gabion boxes can be used for constructing culverts, drainage structures, and noise barriers alongside roads and highways.
- River and Shoreline Protection: Gabion boxes are used to stabilize riverbanks and shorelines by preventing erosion and protecting against flood damage.v
- Defence: Gabion boxes have also been used for military purposes, such as creating defensive barriers, bunkers, and fortifications.
Mesh & Box Characteristics For Gabion Mattresses
Commonly Used Gabions Boxes
